四軸電腦操作說明翻譯-中英對照
1、用戶參數(shù)
1. Parameters of user
在“待機”模式下按F4鍵(對應(yīng)“參數(shù)設(shè)定”功能)進入?yún)?shù)設(shè)定畫面,可設(shè)定系統(tǒng)運轉(zhuǎn)內(nèi)定速度、探針速度及關(guān)閉LCD的節(jié)電時間和Z軸原點偏移值。
內(nèi)定速度------是指機器在“自動倍率”為100%時的速度,可修改,范圍不超過30000;節(jié)電時間------是指顯示器黑屏保護的時間,可修改,范圍1—60分;
探針速度------是指打探針時機器運行的速度(與內(nèi)定速度值單位和概念相同)可修改,范圍是不得超過內(nèi)定速度值。
Press F4 key (corresponding with function of “parameter setting” ) under the “standby mode” to enter the picture of “parameter setting”, it is applicable for setting default speed of running , probe speed and power saving time for closing LCD and origin deviant of Z axle.
Default speed ------Means that the machine is in a speed of 100% of “automatic MFO”, the range of modification shall not exceed 30000; Time of power saving ------refers the time of black screen protection, the range of modification shall not exceed 1- 60 minutes;
Speed of the probe ------The speed (the unit of speed of default value and concept of unit shall be the same) of probe while the machine is in a state of operation, the range shall not exceed the speed of default value.
2、生產(chǎn)商參數(shù)(需要生產(chǎn)商密碼才能進入,用戶不能擅自改動!)
2. manufacturer parameters (manufacturer password is necessary for entering, users shall not change without authorization ! )
一、解析度分子
1). Resolution numerator
1. 旋轉(zhuǎn)軸(凸輪軸、螺距軸和切刀軸均屬旋轉(zhuǎn)軸):
(1). Rotation axis ( Camshaft, screw pitch axle and cutter axle shall be listed in rotation axis):
解析度分子=旋轉(zhuǎn)軸轉(zhuǎn)動一周的角度=360×100(單位為:0.01度)
Resolution numerator = The rotating angel of rotation axis =360×10 (unit : 0.01 degrees)
例如:X軸解析度分子=360×100=36000
For example: resolution numerator of X axle =360×100 =36000
2. 采用線輪形式的直線軸(送線軸):
(2). Apply the straight line axle in form of wheel (wire feeder axle ):
解析度分子=送線輪的周長=圓周率×直徑 (單位為:0.01mm)
Resolution numerator = perimeter of wire feeder wheel = circumference ratio×diameter (unit: 0.01mm)
注意:設(shè)定值為整數(shù)格式,無小數(shù)點。
Note: The setting value shall be integer, and without decimal point.
例如:Y軸解析度分子=3.14159×70×100=21991
For example: resolution numerator of Y axle =3.14159×70×100 =21991
(21991只是一個理論計算值,由于實際生產(chǎn)中送線輪的周長有一定公差,因此調(diào)機時可按實際情況略作調(diào)整)
(21991 is only a theory calculating value, because the perimeter allowance of wire feeder wheel is existed in actual production, therefore it is necessary to make an adjustment according to the actual conditions in case of debugging)
3. 采用導(dǎo)螺桿形式的直線軸:
(3). Adopt the straight line axle with the form of driving screw:
解析度分子=導(dǎo)螺桿的螺距(單位為:0.01mm)
Resolution numerator =screw pitch of driving screw ( The unit is: 0.01mm)
例如:假設(shè)導(dǎo)螺桿螺距為5mm,那么解析度分子=5×100=500
For example: Suppose that it is 5mm to driving screw, resolution numerator =5×100 =500
一、 解析度分母
2.Denominators of resolution
解析度分母=伺服馬達編碼器分辨率×信號倍率×齒數(shù)比(指伺服馬達齒數(shù)與目標軸齒數(shù)之比)
Denominators of resolution =Resolution ratio of the servo motor encoder×MFO of signal×tooth number ( mean the ratio between servo motor tooth number and tooth number of target axils)
例如:X軸解析度分母=2000×2×10=40000
Y軸解析度分母=2000×2×2.5=10000
Z軸解析度分母=2000×2×5=20000
For example: resolution denominators of X axle =2000×2×10 =40000
resolution denominators of Y axle =2000×2×2.5 =10000
resolution denominators of Z axle =2000×2×5 =20000
說明:解析度分子、分母是依據(jù)機械軸向傳動裝置和伺服馬達編碼器分辨率、信號倍率來設(shè)定。設(shè)定之后,請勿隨意調(diào)整。
Comments: The numerator and denominator of resolution shall be set according to the resolution ratio and signal MFO of mechanical axial transmission device and servo motor encoder. After parameter set, not to change at will.
二、 信號倍率
3. Signal MFO
設(shè)定目標軸馬達編碼器回授信號之倍率,只能選用1、2、4 這三個數(shù)值中的任何一個。當選定為1時,控制器會把伺服馬達的A、A-、B、B-四個信號當作1個信號處理;當選定為2時,控制器會把伺服馬達的A、A-、B、B-四個信號當作2個信號處理;當選定為4時,控制器會把伺服馬達的A、A-、B、B-四個信號當作4個信號處理。選4的話機臺精度最高,但要求馬達慣量較大,否則會引起機臺抖動,并且噪聲會相對較大。結(jié)合國內(nèi)馬達選型情況,信號倍率通常建議選2,如需調(diào)整,需將三條軸同時調(diào)整,并且各軸的解析度分母也需進行相應(yīng)的調(diào)整。
The MFO setting of target axle motor encoder and return signal, only three value of 1 , 2 , 4 shall be selected for using. When the value of 1 is selected, controller shall process the four signal of A, A-, B, B- servo of motor as a signal of 1; When the value of 2 is selected, controller shall process the four signal of A, A-, B, B- servo of motor as a signal of 2; When the value of 4 is selected, controller shall process the four signal of A, A-, B, B- servo of motor as a signal of 4; The selection of microphone TV station of 4 getting the highest precision, but require motor to be getting heavier inertia, otherwise it shall cause the shaking of mechanical platforms and with the considerable noise. Combine the situation of domestic motor selection, it is recommended that selection of 2 signal MFO is applicable, if any adjustment is needed, it is necessary to adjust the three axles at the same time, and the denominators of resolution of every axle adjustment is also required.
三、 馬達方向
4. Motor direction
設(shè)定= 0,旋轉(zhuǎn)方向是正向; 設(shè)定= 1,旋轉(zhuǎn)方向是負向。
機臺設(shè)計,各廠不一。伺服馬達裝上之后,如果機臺運行方向正好相反,則可以利用此項參數(shù)設(shè)定,把機臺方向修正過來。
Setting =0, rotating direction is in positive direction; Setting =1, rotating direction is in negative direction.
Machine design shall be different form each factory. After the installation of servo motor, if machine TV station operation is just in a opposite direction, it is applicable to utilize the parameter to setting, and revise the platform direction of machine.
四、 最高進給速度
5. The highest feeding speed
設(shè)定軸向最高進給速度,設(shè)定值為整數(shù)格式無小數(shù)點。
Set the highest feeding speed in the axial direction, the value shall be in integer and without decimal point.
1. 旋轉(zhuǎn)軸:
1). Rotation axis:
最高進給速度=伺服馬達最高轉(zhuǎn)速÷齒數(shù)比×360×0.95(單位為:度/分鐘)。
The highest feeding speed =the highest rotatiing speed of servo motor ÷tooth number×360×0.95 (unit:Degree / minute). (Max value is suggested for safety consideration)
三、程式實例
3. Program sample
實例1 Example 1
N X1 X2 Y Z A D F T
1 50.0 120.0 50.00 20.0
2 135.3 154.0 -5.00 60.0 5
3 160.0 100.00 120.0 1 80
4 175.0 235.7 10.00 130.0 (-1)
5 257.1 289.5 150.0 180
說 明:
1、凸輪從50°轉(zhuǎn)至120°時,同步送線50mm,轉(zhuǎn)芯到20°;
2、凸輪從135.3°轉(zhuǎn)至154°時,同步退線5mm ,轉(zhuǎn)芯到60°,在此處暫停0.5秒;
3、以默認轉(zhuǎn)速的80%,凸輪定位在160°同步送線100mm,轉(zhuǎn)芯到120°,電磁閥1打開,1號氣缸打出;
4、凸輪從175 °轉(zhuǎn)至235.7°,同步送線10mm,轉(zhuǎn)芯到130°(沒有必要在D欄處寫“-1”,見注解);
注解:
①用汽探針的情況(即把探針裝在汽缸上),當鋼線碰到探針后電磁閥自動關(guān)閉,汽缸自動退回;當鋼線沒有碰到探針時,在送完Yf值的線后電磁閥自動關(guān)閉,汽缸自動退回;不需要在“D”欄內(nèi)填寫要關(guān)閉的電磁閥號數(shù)。
②如果用的是電探針,也無需在“D”欄內(nèi)填寫要打開或要關(guān)閉的電磁閥號數(shù)。
③如果用的只是汽缸,必需在“D”欄內(nèi)填寫要打開或要關(guān)閉的電磁閥號數(shù)。
④氣缸退回“-1”適合只是用到汽缸;必需在“D”欄內(nèi)填寫要關(guān)閉的電磁閥號數(shù)。
5、以默認轉(zhuǎn)速的180%,凸輪從257.1°轉(zhuǎn)至289.5°,轉(zhuǎn)芯到150°;
自動歸零后跳到第一行,再執(zhí)行1—5行程序
Comments:
1. When the cam is switched from 50°to 120°, the simultaneous feeding line is about 50mm, switch core to 20°;
2. When the cam is switched from 135.3°to 154°, wire-backward is about 5mm, switch core to
60°, suspend here for 0.5 seconds;
3. 80% of default rotational speed, the location of cam shall be set in 160° and simultaneous feeding line is about 100mm, switch core to 120°, the electromagnetic valve 1 is open, air cylinder No. 1 is open;
4. Switch the cam from 235.7°to 175°, simultaneous feeding line is about 10mm, switch core to
130°(it is unnecessary to mark “- 1” in D column, see notes);
Note:
① The situation of vapor probe application (mounted probe on cylinder), when the electromagnetic valve shut off automatically after the copper wire touches the probe, the cylinder is returned automatically; When the copper wire has not touched the probe, the electromagnetic valve is closed automatically after finishing feeding the line of Yf value, the cylinder is returned automatically; It is unnecessary to fill in the electromagnetic valve number that will be closed in " D " column.
② If it was an electric probe that in application, it is unnecessary to fill in the electromagnetic valve number to be opened or closed in " D " column either.
③ If it was only the cylinder that in application, it is necessary to fill in the electromagnetic valve number to be opened or closed in " D " column.
④ The air cylinder is returned to "- 1 " which is suitable for cylinder application; it is necessary to fill in the electromagnetic valve number that will be closed in " D " column .
5. 180% of default rotational speed, switch cam from 257.1°to 289.5°, switch core to 150°;
jumping to the first line after automatic zero-set, carry out 1- 5 lines of procedures once again.
2013.10