00.4. 設(shè)備的定期保養(yǎng)

保養(yǎng)指南的目的是盡可能詳細(xì)地解釋起升與小車運(yùn)行的保養(yǎng)工作過程。

1． 在保養(yǎng)工作中要絕對(duì)保持清潔。
2． 要按照廠家的推薦使用潤滑劑、原材料和備件。
3． 始終按照計(jì)劃好的保養(yǎng)程序進(jìn)行保養(yǎng)工作。

經(jīng)過培訓(xùn)的制造廠家的維修網(wǎng)絡(luò)隨時(shí)可以對(duì)各種維修工作予以幫助。如果需要解決保養(yǎng)和修理過程中出現(xiàn)的問題，可請(qǐng)制造廠家的維修部門予以幫助。

只能由受過培訓(xùn)的人員才被允許從事設(shè)備的保養(yǎng)。

  不按照本指南講述的保養(yǎng)計(jì)劃執(zhí)行，卡爾瑪工業(yè)公司將不承擔(dān)保修義務(wù)。

00.4.1. 保養(yǎng)現(xiàn)場
1． 事先準(zhǔn)備保養(yǎng)作業(yè)面，使得設(shè)備可以安全地進(jìn)行保養(yǎng)，并不會(huì)對(duì)日常工作造成危險(xiǎn)。
2． 確認(rèn)當(dāng)設(shè)備在保養(yǎng)時(shí)不會(huì)污染現(xiàn)場。
3． 要保持保養(yǎng)現(xiàn)場的清潔與整齊。
4． 確認(rèn)在保養(yǎng)現(xiàn)場不存在對(duì)人員造成危險(xiǎn)的情況。
5． 知道一旦出現(xiàn)事故時(shí)所采取的正確措施。一定要了解在保養(yǎng)現(xiàn)場的電器主開關(guān)的位置以及消防設(shè)施的位置。
6． 一定要了解在保養(yǎng)現(xiàn)場的安全記錄。
 

頁碼 篇 日期 名稱 
14/38 EH00-0057 04-06-08 綜合信息/定期保養(yǎng) 

00.4.2.  油脂潤滑

 

 

油脂潤滑 一個(gè)潤滑周期為2000個(gè)主柴油機(jī)工作小時(shí)或者至少4個(gè)月。如果需要，鋼絲繩、導(dǎo)軌條鏈等也進(jìn)行潤滑
注：
必須進(jìn)行日常潤滑，避免在一次當(dāng)中使用過多的潤滑劑。（油脂：即：多用途油脂 Beacon EP/2型）
有一些注油點(diǎn)的注油周期要短：見定期保養(yǎng)的間隔

 

  在注油前和注油后，注油槍的油嘴一定要保持清潔。

 

  名稱 日期 篇 頁碼
 綜合信息/定期保養(yǎng) 04-06-08 EH00-0057 15/38

4.2.1. 規(guī)定使用的油、油脂和其它液體

主發(fā)動(dòng)機(jī)
項(xiàng)目 等級(jí) 類別 升
曲軸箱（康明斯QSX 15柴油機(jī)） 潤滑油Essolube XT301 15W APl CG-4 98,41
(26 Us gal)
冷卻系統(tǒng)
（Cummins QSX15 Diesel） 冷卻液50%
水50%  Abr.80 l
(Abr.21 Us gal)
散熱器
（Scania DC 1643A） 冷卻液50%
水50%  Abr.46 l
(Abr.12 Us gal)

齒輪箱
項(xiàng)目 油/油脂類型 升
起升齒輪 殼牌Omala F
（ISO VG460EPPAO） 183 l
(48 Us gal)
小車齒輪 殼牌Omala F
（ISO VG460EPPAO） 7 l
(1,9 Us gal)
大車齒輪 殼牌Omala F
（ISO VG460EPPAO） 2×49 l
(2×13 Us gal)
起升剎車 Shell Morlian 10 oil
(HL 10 DIN 51524) 9,4 l
(2,45 Us gal)
吊具回轉(zhuǎn)剎車電機(jī) CLP PG 220 1,1 l
直吊具傾轉(zhuǎn)齒輪：
高速齒輪：

低速齒輪： 
殼牌Omala F（ISO VG460EPPAO）

殼牌Omala F（ISO VG460EPPAO）
 
2,0 l
(0,55 Us gal)
17,0 l
(4,5 Us gal)
大車鏈傳動(dòng) Gear G×80W90/Hypoidi MP 80W/90 13 l
(3,4 Us gal)
鋼絲繩和鏈條 Essolube D3 HP 10W/DIESEL CD 10W 
油脂 Multipurpose grease, Beacon EP/2 
集中潤滑(選購件)
小車/吊具裝置 Multipurpose grease, Beacon EP/1 2×4 l
(2 x 1 Us gal)
集中潤滑(選購件)
小車/吊具裝置的鋼絲繩和鏈條 Shell Rimula X 15W/40 6 l
(1.6 Us gal)
 

頁碼 篇 日期 名稱 
16/38 EH00-0057 04-06-08 綜合信息/定期保養(yǎng) 

 

液壓裝置
裝置 油的類型 升
前鞍梁 Shell Tellus Oil T46 75 l
(20 Us gal)
后鞍梁 Shell Tellus Oil T46 75 l
(20 Us gal)
吊具上架（選購件） Shell Tellus Oil T46 75 l
(20 Us gal)

柴油油箱
項(xiàng)目 注釋 升
柴油油箱 這些發(fā)動(dòng)機(jī)必須是使用柴油為燃料的并為以下各項(xiàng)中的一種：
-BSS2869:1970 class A1 or A2
-美國標(biāo)準(zhǔn)ASTM D-975-77 級(jí)別 1—D和2--D
-級(jí)別M1用于艦船
燃料必須裂解油品，不得是殘油或者混合油品。氣化油不適合作為柴油發(fā)動(dòng)機(jī)的燃料。
燃料中不含水和雜質(zhì)是極其重要的。 1935 l
(510 Us gal)
關(guān)于油、油脂和液體的選擇，如需了解更詳細(xì)的信息，也可參見零件廠家的保養(yǎng)指南。
00 . 4. Scheduled maintenance of the machine
ThepurposeoftheMaintenancemanual istoexplainthemaintenance ofthe workingmachine
as detailed as possible.
1. Follow absolute cleanliness at service work.
2. Always use lubricants according to the recommendations, as well as original materi-
als and spare parts.
3. Follow thoroughly the scheduled maintenance programs.
The trained maintenance network of the manufacturer is always ready to help in maintenaces
of all kinds. Appeal to the Maintenance Department of the manufacturer if necessary in ques-
tions of maintenance and repair.
The maintenance schedules have been developed on the basis of long--run research and ex-
perience. The manufacturer has a wide knowledge of the machine operation as well as of the
safety in various working conditions.
Only a trained personnel is allowed to maintain the machine.
Negligence of scheduled maintenance measures mentioned of this manual
will release Kalmar Industries Oy Ab from all warranty liabilities.
00 .4.1. Maintenance environment
1. Provide for placing the service environment to premises, where the machines can be
serviced safely and without exposing the regular work to danger.
2. Seetoitthattheenvironmentcannotbecontaminatedbythemachinebeingserviced.
3. Always keep the service environment clean and trim.
4. See to it that there is no danger in the service environment, which possibly could en-
danger the personnel.
5. Be aware of the correct action in case of possible accidents. Keep yourself informed
about the location of the electrical main switches of the service environment, as well
as of the fire extinguishing equipment.
6. Keep yourself informed about the safety regulations regarding the service environ-
ment.
Page Group Date Description
14/38 EH00- -0057 04- -06- -08 General Information/Scheduled Mainteance
00.4.2. Grease lubrication
L U
B
R
I C
A
N
T
GREASE LUBRICATION A lubrication interval of 2000 main diesel
operation hours or at least 4 Months. Ropes, rails,
chains and etc. lubrication when necessary.
Note:
Lubrication must be performed regulary avoiding use of too much lubricant at the same
time. (Greasing: e.g. Multipurpose grease, Beacon EP/2)
Some greasing points have shorter lubrication intervals: See Scheduled service intervals.
Lubricant nipples must be cleaned before and after lubrication.
Description Date Group Page
General Information/Scheduled Mainteance 04- -06- -08 EH00- -0057 15/38
4.2.1. Required oils, greases and fluids
MAIN ENGINE
Item Grade Classific. Litres
Crankcase (Cummins
QSX15 Diesel)
Essolube XT301 15W/40 API CG--4 98,4 l
(26 Us gal)
Coolant system Coolant 50%
Water 50%
Abr.80 l
(Abr.21 Us gal)
GEARS etc
Item Oil / Grease type Litres
Hoist gear Shell Omala F
(ISO VG460EPPAO)
183 l
(48 Us gal)
Trolley gear Shell Omala F
(ISO VG460EPPAO)
7 l
(1,9 Us gal)
Gantry gear Shell Omala F
(ISO VG460EPPAO)
2 x 49 l
(2 x 13 Us gal)
Hoist brake Shell Morlina 10 oil
(HL 10 DIN 51524)
9,4 l
(2,45 Us gal)
Skew geared brake
motor
CLP PG 220 1,1 l
(0,3 Us gal)
Trim gear:
High speed gear:
Slow speed gear:
Shell Omala F (ISO VG460EPPAO)
Shell Omala F (ISO VG460EPPAO)
2,0 l
(0,55 Us gal) ,
17,0 l
(4, 5Us gal)
Gantry chain drive Gear GX 80W90 / Hypoidi MP 80W/90 13 l
(3,4 Us gal)
Ropes and chains Essolube D3 HP 10W/DIESEL CD 10W
Greasing Multipurpose grease, Beacon EP/2
Central
lubrication:(Option)
Trolley/Spreader
(Lincoln )
Multipurpose grease, Beacon EP/1 2 x 4 I
(2 x 1 Us gal)
Central
lubrication:(Option)
Ropes and chains
for trolley (Willy
Vogel)
Shell Rimula X 15W/40 6 I
(1,6 Us gal)
Page Group Date Description
16/38 EH00- -0057 04- -06- -08 General Information/Scheduled Mainteance
HYDRAULIC UNITS
Unit Oil type Litres
Front sill beam Shell Tellus Oil T46 75 l
(20 Us gal)
Rear sill beam Shell Tellus Oil T46 75 l
(20 Us gal)
Spreader
Headblock(option)
Shell Tellus Oil T46 75 l
(20 Us gal)
DIESEL FUEL TANK
Item Remarks Litres
Diesel fuel
tank
The engines must only be used with diesel fuel oil which
conforms to one of the following:
--BSS2869:1970 class A1 or A2
--USA Specification ASTM D--975--77 Grades no. 1--D
and 2--D
--BSMA 100 class M1 for marine use
The fuel must be a distillate and not a residual oil or
blend. Vaporising oils are not suitable as fuels for diesel
engines.
Fuel free from water and contaminants is of the utmost
importance.
1935 l
(510 Us gal)
See also maintenance manuals of component manufacturers for
more detailed information on selecting oil, grease and fluids.