管閥混凝土泵說(shuō)明書(shū)翻譯-中英對(duì)照
序 言
歡迎您使用我公司的HBT6013液控“S”管閥混凝土泵，使用前請(qǐng)認(rèn)真閱讀此使用說(shuō)明書(shū)。
混凝土泵正越來(lái)越廣泛地應(yīng)用在建筑、交通、能源等基礎(chǔ)設(shè)施建設(shè)中，它對(duì)保證工程質(zhì)量、提高施工速度起著十分重要的作用。
科尼樂(lè)重工有限公司吸收世界各國(guó)混凝土泵的先進(jìn)技術(shù)，自行設(shè)計(jì)、制造的HBT6013混凝土泵，選用國(guó)際先進(jìn)的液壓組件，單回路、全液控的液壓系統(tǒng)，具有結(jié)構(gòu)合理、技術(shù)先進(jìn)、性能優(yōu)良及可靠性高等優(yōu)點(diǎn)，是施工單位理想選擇設(shè)備。
本說(shuō)明書(shū)詳細(xì)介紹了混凝土泵的原理、結(jié)構(gòu)、安全操作、維護(hù)保養(yǎng)及泵送混凝土的有關(guān)知識(shí)，操作人員在操作前必須仔細(xì)閱讀和理解，以便正確使用和保養(yǎng)。
為保證泵機(jī)性能，請(qǐng)使用我公司提供的原廠配件，任何代用品及仿制品可能導(dǎo)致泵機(jī)嚴(yán)重?fù)p壞，對(duì)此我公司概不負(fù)責(zé)。
在保證泵機(jī)性能和可靠性前提下，我公司對(duì)產(chǎn)品會(huì)不斷改進(jìn)，本冊(cè)所提供的機(jī)器輪廓圖、油路圖、電路圖、部件圖僅供維修參考，所更改部分不另行通知。
目 錄
1． HBT6013混凝土輸送泵主要組成部分 …………………1
2． 主要技術(shù)參數(shù)………………………………………………2
3． 安全操作規(guī)程………………………………………………3
4． 混凝土輸送泵泵送原理……………………………………6
5． 液壓系統(tǒng)……………………………………………………8
6． 潤(rùn)滑系統(tǒng)……………………………………………………11
7． 電氣系統(tǒng)……………………………………………………12
8． 各操縱按鈕、手柄及表盤(pán)…………………………………14
9． 混凝土輸送泵的使用 ………………………………………15
10． 砼泵常見(jiàn)故障排除…………………………………………29
附錄1、推薦使用的液壓油………………………………………33
附錄2、推薦使用的潤(rùn)滑脂………………………………………33
附錄3、液壓系統(tǒng)原理圖…………………………………………34
附錄4、電氣原理圖………………………………………………35
附錄5、泵送混凝土基本知識(shí)……………………………………36
2．主要技術(shù)參數(shù)
參數(shù)名稱 單位 參數(shù)
混
凝
土
泵 最大理論混凝土輸送量 m3/h 60(低壓) 36(高壓)
混凝土輸送壓力 Mpa 6.8(低壓) 13(高壓)
最高泵送頻率 次/min 21 13
分配閥形式 S管閥
混凝土缸規(guī)格：缸徑×行程 mm 200×1600
料斗容積 L 600
出料口直徑 mm 150
上料高度 mm 1400
動(dòng)
力
系
統(tǒng) 電機(jī)型號(hào) Y280M-4 B35
電機(jī)功率 kw 90
額定電壓 v ～380
額定轉(zhuǎn)速 r/min 1480
液
壓
系
統(tǒng) 液壓油路形式 開(kāi)式回路
泵送系統(tǒng)油壓（安全閥設(shè)定值） Mpa 32
攪拌系統(tǒng)油壓（安全閥設(shè)定值） Mpa 14
最高攪拌轉(zhuǎn)速 r/min 23
液壓油箱容積 L 400
其
它
參
數(shù) 散熱器風(fēng)扇電機(jī)功率 W 370
風(fēng)扇轉(zhuǎn)速 r/min 1400
允許最大骨料粒徑 mm 卵石50，碎石40
混凝土輸送管內(nèi)徑 mm φ125/φ150
外形（長(zhǎng)×寬×高） 拖運(yùn)狀態(tài) mm 5640×1840×2160
總質(zhì)量 ㎏ 6000
Preface
Welcome to use the HBT6013 hydraulic control "S" type valve concrete pump of our company, please carefully read the User's Manual before using.
The concrete pump now is widely used in construction, transportation, energy and other infrastructure construction. And it plays an important role in improving the project quality and accelerating the construction.
Co-nele Heavy Industry Co., Ltd., based on the absorption of world advanced technologies on concrete pump, independently design and manufacture the HBT6013 concrete pump, for which the internationally advanced hydraulic components, the single loop and the full hydraulic-control hydraulic system are applied, equipping with a reasonable structure, advanced technologies, excellent performances and high reliability as well as other advantages, therefore, it is the ideal equipment for construction units.
The User's Manual describes in detail the knowledge of the concrete pump on its principle, structure, safe operation, maintenance and pumping concrete. The operators should carefully read and understand the above knowledge before the operation to ensure the proper use and maintenance.
To guarantee the pump performance, please use the original accessories of our company. For the use of any substitutes and imitations that will lead to serious damage to pump machine, our company should not be responsible.
On the premise of guaranteeing the pump performance and reliability, our company will continue to upgrade the product. The machine outline, the oil piping chart, the circuit diagram and the component diagram provided in the User's Manual are for the maintenance reference. Parts are subject to change without notice.
Table of Contents
1． Major Components of the HBT6013 Concrete Pump…………………………………………………………1
2． Main Technical Parameters…………………………………2
3． Safety Operation Regulations………………………………3
4． Pumping Principle of the Concrete Pump……………………6.
5． Hydraulic System……………………………………………8
6． Lubrication System…………………………………………11
7． Electrical System……………………………………………12
8． Control Buttons, Handles and Dials…………………………14
9． The Use of the Concrete Pump………………………………15
10． Common Troubleshooting of the Concrete Pump……………29
Appendix 1. Recommended Hydraulic Oil…………………………33
Appendix 2. Recommended Grease…………………………………33
Appendix 3. Principle of the Hydraulic System……………………34
Appendix 4. Electrical Schematic Diagram…………………………35
Appendix 5. Basic Knowledge on Pumping Concrete………………36
2. Main Technical Parameters
Parameter Names Unit Parameters
Concrete Pump Maximum Theoretical Concrete Output m3/h 60(Low Pressure) 36(High Pressure)
Concrete Conveying Pressure Mpa 6.8(Low Pressure) 13(High Pressure)
Maximum Pumping Frequency Time/min 21 13
Distributing Valve Form S-type Valve
Concrete Cylinder Specification: Bore and Stroke mm 200×1600
Hopper Capacity L 600
Discharge Hole Diameter mm 150
Feeding Height mm 1400
Dynamical System Motor Model Y280M-4 B35
Motor Power kw 90
Rated Voltage v ～380
Rated Speed r/min 1480
Hydraulic System Hydraulic Circuit Form Open Circuit
Oil pressure of the Pumping System (Settings of the Safety Valve) Mpa 32
Oil pressure of the Mixing System (Settings of the Safety Valve) Mpa 14
Maximum Mixing Speed r/min 23
Dimension of the Hydraulic Reservoir L 400
Other
Parameter Motor Power of the Radiator Fan W 370
Fan Speed r/min 1400
Allowable Maximum Aggregate Size mm Gravel 50, Crushed Stone 40
Inner Diameter of the Concrete Conveying Pipe mm φ125/φ150
Overall Dimension (L*W*H) Transit Condition mm 5640×1840×2160
Total Weight ㎏ 6000
2013.4.24