齒輪傳動裝置操作說明-中英對照
無須長期保存進行啟動
MOTOX驅(qū)動裝置可以根據(jù)具體的使用條件，提供操作所需要的適當?shù)臐櫥瑒?br />
注意！ 在齒輪傳動裝置以及需要的通風設(shè)備機架，提供的過濾器要求與裝置分開。在齒輪傳動裝置初次啟動之前，必須替換合適的螺旋塞。
必須在標有該符號的區(qū)域使用（參見3.2）
7.1.3需要長期保存進行啟動
7.1.3.1 18個月的長期保存時間。
注意！ 在啟動齒輪傳動裝置前，必須添加潤滑劑（參見7.1.4）
7.1.3.2 36個月的長期保存時間。
注意！ 齒輪傳動裝置必須將潤滑劑填滿，在啟動之前，油位必須符合施工類型的要求。
油位必須降低到該標識的位置（參見7.1.1）
發(fā)生任何漏油情況時，必須根據(jù)不同的環(huán)境立即使用油料膠粘劑。
7.1.4 潤滑劑的添加
● 在最高點擰開放氣螺釘或通風過濾裝置或螺塞（參見3.2或通風裝置部分）。
注意！ 使用濾料添加裝置對齒輪傳動裝置添加新油。（濾料最大粗糙度為μm）。 油料的數(shù)量取決于安裝的具體位置。
注意事項： 建議在使用油料的問題上，參見10部分“保養(yǎng)和維護”中描述的數(shù)據(jù)；如油料等級、油粘度以及油料數(shù)量均可在銘牌上找到。
注意！ 最后：檢查油料等級（參見7.1.1）
發(fā)生任何漏油情況時，必須根據(jù)不同的環(huán)境立即使用油料膠粘劑。
7.1.5 驅(qū)動逆止器
確保驅(qū)動裝置的安全，防止以外現(xiàn)象的發(fā)生，在啟動開關(guān)的位置設(shè)置提示標識。
注意！ 在運行之前檢查旋轉(zhuǎn)的方向。
例如： 手動轉(zhuǎn)動輸入軸或電動機，按照相序檢查電動機的旋轉(zhuǎn)方向，如果有必要，對兩條電源線進行更換。
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7.2 停車
● 通過關(guān)閉驅(qū)動裝置關(guān)閉齒輪傳動裝置
確保驅(qū)動裝置的安全，防止以外現(xiàn)象的發(fā)生，在啟動開關(guān)的位置設(shè)置提示標識。
注意事項： 如果需要將裝置停放相當長的一段時間不使用，齒輪傳動裝置必須每隔三個星期進行簡單驅(qū)動，如果停放的時間超過6個月，齒輪傳動裝置必須妥善進行保存。（參見7.3和7.4）
7.3. 齒輪油的保存
● 超過36個月的長期保存
將指定規(guī)格的油料加滿齒輪傳動裝置
發(fā)生任何漏油情況時，必須根據(jù)不同的環(huán)境立即使用油料膠粘劑。
7.4 外部保存程序
● 表面清洗
注意！ 不允許使用高壓清潔裝置對驅(qū)動裝置進行清洗，不得使用尖銳的器皿。
● 對軸封環(huán)擦末油脂進行保護。
● 使用防腐劑
保護時間 防腐劑名稱 涂層厚度 備注
12個月以上 Tectyl 846 K19 大約50μm 可用于長時間保存的蠟質(zhì)材料；海水防護材料；防熱材料以及對汽油具有可溶性防護的材料。
表格7.4 對軸端以及其它亮金屬表面進行外部防護
8.操作
在操作期間，齒輪傳動裝置必須進行以下檢查
● 運行溫度過高 （在使用礦物釉質(zhì)進行連續(xù)操作過程中，齒輪傳動裝置適合的溫度為90℃， 如果操作溫度高于此范圍，必須使用合成油脂。短期操作的溫度可以允許達到100 ℃，參見10部分“保養(yǎng)和維護”。
● 任何齒輪傳動裝置發(fā)出的聲音。
● 機架和密封軸部位可能發(fā)生的泄露。
注意！ 如果在操作期間發(fā)生異�，F(xiàn)象，驅(qū)動裝置必須立即進行停車處理，造成故障的原因可以查看故障排除表（參見第九部分“故障，原因和補救措施”）
該故障排除表列出了所有可能發(fā)生的故障，故障原因以及建議的補救措施。
如果還不能夠決定故障的原因，或該故障沒有合適的器具進行修理，我們建議您聯(lián)系我們的設(shè)備安裝工作人員（參見第11部分“零部件保存和維修地址）。
7.1.2 Startup without long term preservation
• MOTOX" drives are delivered with the appropriate lubricants ready for operation depending on the specified conditions of use.
Attention!
On gear systems with the required housing ventilation the required ventilator filter is delivered loose with the unit. It must be replaced with the appropriate screw plug before the initial start-up of the gear unit.
Startup in case of long term preservation 7.1.3.1 Long term preservation up to 18 months
Attention
Before starting up the gear unit, it should be filled with lubricant (see 7.1.4).
7.1.3.2 Long term preservation up to 36 months
The gear unit is completely filled with oil. Before the startup, the oil level
Attention
should be corrected according to the type of construction.
It must be used at the position indicated by this symbol (see 3.2).
The oil level should be reduced to the level marked with this symbol (see 7.1.1).
Any oil escaping should be removed immediately with oil binding agent in an environmentally compatible way.
7.1.4 Filling with lubricant
• Screw out venting screw or venting filter or plug screw at the highest point (see 3.2 or point of
ventilation).
Fill gear unit up with fresh oil using a filling filter (max. filter coarseness 60pm). The quantity of oil depends on the mounting position!
Recommendations on the oil to be used should be taken from section 10. "Maintenance and repair".
Data, such as oil grade, oil viscosity and oil quantity required will be found on the rating plate (see section 3. 'Technical data").
Finally, check the oil level (see 7.1.1).
7.1.5 Drive with backstop
Any oil escaping should be removed immediately with oil binding agent in an environmentally compatible way.
Secure drive unit to prevent accidental startup. Affix notice at the switch-on point.
Check the direction of rotation before putting into service!
E.g. by manually turning the input shaft or the motor. Check the motor direction of rotation according to the phase sequence, swap two supply leads if necessary.
BA G295 EN 02.00 24/38
7.2
FLENDER
TUBINGEN
Shutdown
• Shut down the gear unit by shutting off the drive unit.
A
Secure drive unit to prevent accidental startup. Affix notice at the switch-on
point.
Note:
If shut down for a considerable period of time, the gear unit should be run briefly at intervals of three weeks. If shut down for a period exceeding six months, the gear unit should be preserved (see 7.3 and 7,4).
7.3
7.4
Preservation with gear oil
• Long term preservation up to 36 months.
Completely top up the gear unit with the filled oil grade.
A
Any oil escaping should be removed immediately with oil binding agent in an
environmentally compatible way.
External preservation procedure
• Clean surfaces.
Cleaning the drive with a high-pressure cleaning device is not permissible. Do not use sharp-edged tools.
Smear shaft seal rings with grease for protection against preservatives. Coating: check, in case of damage have it repaired by an expert. Apply preservatives.
Protection time Preservative name Layer thickness Remarks
up to 12 months Tectyl846Kl9 approx. 50 urn Wax base long
preservation, sea water resistant, tropic-proof, benzine-soluble
Table 7.4: External preservation of shaft ends and other bright metal surfaces
8. Operation
During operation, the gear units should be checked for
(In continuous operation using mineral oil, the gear unit is suitable for a temperature of 90°C; at higher temperatures, it may be necessary to use synthetic oil. Short-term temperatures of 100°C are permissible, see also section 10. "Maintenance and repair").
any changes in gear unit noises
possible oil leakage at the housing and the shaft seals.
If irregularities are detected during operation, the drive assembly should be
shut off immediately. The cause of the malfunction should be determined with
the aid of the Troubleshooting Table (see section 9. "Disturbances, reasons
and remedy").
The Troubleshooting Table lists possible malfunctions, their causes and
suggestions for their remedy.
If the cause cannot be determined or there is no facility for repair with suitable
equipment, we recommend calling in one of our service fitters (see section
11. "Spare parts stock, service addresses").
• excessive operating temperature
2012.12.15